‘Cutting-edge’ new alloy to transform aerospace

A new copper-tantalum-lithium alloy has been shown to remain incredibly strong even at high temperatures, making it one of the most resilient copper-based materials ever created.

The material’s “exceptional thermal stability and high-temperature mechanical properties” will have applications for aerospace, defence and industrial applications. It is described in a paper in the journal Science.

Martin Harmer, professor emeritus of materials science and engineering at Lehigh University in the US and a co-author of the study, says this is “cutting-edge science”.

The unique material, he says, combines copper’s excellent heat and electrical conductivity with strength and durability on the scale of nickel-based superalloys.

An image composed of many coloured dots, mainly orange, with a blue diamond arrangement at the centre, surrounded by yellow dots
Colorized scanning transmission electron microscope (STEM) image showing a Cu3Li precipitate in the Cu-Ta-Li alloy. The orange-colored features are primarily Cu atoms in the alloy matrix, while the blue and yellow features correspond to the Cu3Li precipitate. The yellow represents Ta atoms in the atomic bilayer complexion, and the blue features represent Li atoms in the core of the Cu3Li precipitate. Credit: Lehigh University

Patrick Cantwell, a research scientist at Lehigh University and co-author of the study, adds that the alloy holds its shape under extreme, long-term thermal exposure and mechanical stress, resisting deformation even near its melting point.

The alloy’s properties are due to its nanostructure of tantalum-coated copper-lithium clusters – which neither dissolve nor coarsen at temperatures of up to 800°C – within a copper matrix.

“It provides industry and the military with the foundation to create new materials for hypersonics and high-performance turbine engines,” says Harmer.

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